熔噴布設備熔噴頭、自動裝料系統設備組件、超聲波清洗機、空氣加熱器、離心風機、螺桿擠壓機、熔噴成網機、熔噴離線卷繞機、熔噴離線分切機等關鍵設備。
熔噴布設備的核心部件
噴絲(si)板:熔(rong)融紡(fang)絲(si)法(fa)用(yong)噴絲(si)板是(shi)滌綸(lun)和錦綸(lun)等(deng)合成(cheng)纖維制造用(yong)的(de)(de)代(dai)表(biao)性(xing)(xing)噴絲(si)板,將熱(re)可(ke)塑性(xing)(xing)樹脂加熱(re)熔(rong)解,通過(guo)速(su)度,在空氣中或水中,通過(guo)噴絲(si)板擠出(chu),冷卻凝固成(cheng)纖維的(de)(de)紡(fang)絲(si)方(fang)法(fa)。
其中為(wei)核心的(de)技(ji)術就(jiu)是(shi)噴絲板上(shang)(shang)的(de)細(xi)小噴嘴(zui),這種噴嘴(zui)不但尺寸(cun)細(xi)微(wei),只有0.15mm,還(huan)要(yao)在如此細(xi)小的(de)噴嘴(zui)上(shang)(shang)加(jia)工(gong)(gong)出復雜(za)的(de)孔型,加(jia)工(gong)(gong)難度(du)大,噴嘴(zui)加(jia)工(gong)(gong)的(de)過程需要(yao)幾個月(yue)時間。如果加(jia)工(gong)(gong)精度(du)不高,后生產出的(de)熔噴布就(jiu)達不到相應的(de)技(ji)術要(yao)求,進而影響(xiang)口罩防護(hu)性能。
熔噴(pen)(pen)布噴(pen)(pen)絲(si)(si)(si)板(ban)(ban)(ban)的結(jie)構(gou):噴(pen)(pen)絲(si)(si)(si)板(ban)(ban)(ban)的結(jie)構(gou)按照噴(pen)(pen)絲(si)(si)(si)板(ban)(ban)(ban)的外形(xing)(xing)分(fen)(fen),有圓(yuan)(yuan)形(xing)(xing)、扇(shan)形(xing)(xing)和(he)矩(ju)(ju)形(xing)(xing)三種(zhong)形(xing)(xing)式。目前國內外使用(yong)較多的是(shi)圓(yuan)(yuan)形(xing)(xing)板(ban)(ban)(ban)和(he)矩(ju)(ju)形(xing)(xing)板(ban)(ban)(ban)。熔噴(pen)(pen)布生產線為適合(he)不同品種(zhong)化纖(xian)紡絲(si)(si)(si)場(chang)合(he),圓(yuan)(yuan)形(xing)(xing)噴(pen)(pen)絲(si)(si)(si)板(ban)(ban)(ban)又(you)分(fen)(fen)為平板(ban)(ban)(ban)型、凸緣平板(ban)(ban)(ban)型、平板(ban)(ban)(ban)環(huan)形(xing)(xing)、凸緣環(huan)形(xing)(xing)等(deng):矩(ju)(ju)形(xing)(xing)噴(pen)(pen)絲(si)(si)(si)板(ban)(ban)(ban)又(you)分(fen)(fen)為凸緣矩(ju)(ju)形(xing)(xing)及凸緣凹(ao)槽(cao)矩(ju)(ju)形(xing)(xing)等(deng),多用(yong)于孔(kong)數較多的短纖(xian)維紡。
熔噴(pen)模頭(tou)(tou)(tou):模頭(tou)(tou)(tou)包括模頭(tou)(tou)(tou)主體(ti)(ti)、噴(pen)絲板(ban)(ban)和氣(qi)(qi)(qi)(qi)板(ban)(ban),噴(pen)絲板(ban)(ban)和氣(qi)(qi)(qi)(qi)板(ban)(ban)可拆(chai)卸地安裝(zhuang)在(zai)模頭(tou)(tou)(tou)主體(ti)(ti)內,噴(pen)絲板(ban)(ban)內設(she)置有(you)一個(ge)噴(pen)絲孔(kong),噴(pen)絲板(ban)(ban)和氣(qi)(qi)(qi)(qi)板(ban)(ban)之間有(you)若(ruo)干(gan)個(ge)夾縫槽,模頭(tou)(tou)(tou)主體(ti)(ti)內還(huan)開(kai)設(she)有(you)若(ruo)干(gan)個(ge)氣(qi)(qi)(qi)(qi)體(ti)(ti)流(liu)通(tong)(tong)通(tong)(tong)道,氣(qi)(qi)(qi)(qi)體(ti)(ti)流(liu)通(tong)(tong)通(tong)(tong)道與夾縫槽相(xiang)連(lian)通(tong)(tong),模頭(tou)(tou)(tou)主體(ti)(ti)的(de)(de)外壁上設(she)置有(you)氣(qi)(qi)(qi)(qi)管連(lian)接端(duan)(duan)頭(tou)(tou)(tou),氣(qi)(qi)(qi)(qi)管連(lian)接端(duan)(duan)頭(tou)(tou)(tou)通(tong)(tong)過(guo)輸氣(qi)(qi)(qi)(qi)管與氣(qi)(qi)(qi)(qi)體(ti)(ti)集流(liu)腔相(xiang)連(lian)通(tong)(tong),噴(pen)絲板(ban)(ban)的(de)(de)噴(pen)絲孔(kong)的(de)(de)一端(duan)(duan)端(duan)(duan)面固(gu)連(lian)有(you)間隔穩流(liu)件,噴(pen)絲孔(kong)的(de)(de)另一端(duan)(duan)端(duan)(duan)面固(gu)連(lian)有(you)管道連(lian)接裝(zhuang)置,噴(pen)絲孔(kong)通(tong)(tong)過(guo)管道連(lian)接裝(zhuang)置與螺桿(gan)擠壓機(ji)的(de)(de)出料口相(xiang)連(lian)。